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Статья опубликована в рамках: Научного журнала «Студенческий» № 22(66)

Рубрика журнала: Технические науки

Секция: Архитектура, Строительство

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Библиографическое описание:
Dichenko P.O. MANAGEMENT SYSTEM CONSTRUCTION EQUIPMENT // Студенческий: электрон. научн. журн. 2019. № 22(66). URL: https://sibac.info/journal/student/66/145620 (дата обращения: 03.05.2024).

MANAGEMENT SYSTEM CONSTRUCTION EQUIPMENT

Dichenko Pavel Olegovich

Master student, department of "highways" IrNITU,

Russia, Irkutsk

The Control system of Construction Equipment is a system of control of the position of the working equipment of the machine on the slope and height. Control systems can be equipped with a variety of types of construction equipment, such as graders, bulldozers, excavators, asphalt pavers and other machines. There is a wide variety of control systems depending on the type of machines used and the tasks to be solved.

In General, the use of these construction equipment management systems provides organizations with the following advantages:

• Automation of the process of forming the design surface

• Significant increase in work productivity

• A significant increase in the quality of work

• A significant increase in the efficiency of the use of construction equipment

• High savings in fuel and building material costs

• Labor saving

• Quick return on investment

USE TECHNOLOGY

Laser technology – a laser plane Builder and a radiation receiver are used to level the working body of the machine. The essence of the laser system is to determine the position of the receiver laser plane and transfer information to the operator of the machine or the control unit of the automatic system.

• Use in 2D systems

• Ease of use

• Horizontal and inclined surfaces

• Attractive price

Ultrasonic technology – for leveling the working body of the machine, ultrasonic sensors are used, which control the amount of excess equipment of the machine over the support surface. Such a surface can serve as a standard base, curbs or construction wire (string).

• Use in 2D systems

• Variable gradient profiles

• Compact size of equipment

• Attractive price

LPS technology – LPS (Local Positioning System – local Positioning System). To position the working equipment, an electronic total station is used, which monitors the circular prism fixed on the machine by means of a vibration-resistant mast. See page 30 of this catalogue for more information.

• Use in 3D systems

• Significant improvement in productivity and quality of work

• Work in places where the use of satellite systems is limited or impossible

GNSS technology – for the positioning of the working body of the machine, measurements are used on satellite signals of GLONASS and GPS systems. The satellite system operates in real time (RTK) for operational control.

• Use in 3D systems

• No line-of-sight and time-of-day restrictions

• The reception of signals of GLONASS and GPS

• One base station works with several machines

mmGPS technology – for the positioning of the working body of the machine is-use satellite measurements in conjunction with special laser definitions. MmGPS technology is a unique patented Topcon solution. See page 40 of this catalogue for more information.

• Use in 3D systems

• Formation of surface with highest accuracy

• The reception of signals of GLONASS and GPS

• Wide range of applications

3DMC2 technology – a combination of satellite measurements and a new inertial sensor is used to position the working body of the construction machine. See page 20 of this catalogue for more information.

• Unique patented technology

• Increase productivity by several times

• High quality leveling

CONTROL SYSTEM

  • 1D positioning – determination and control of the position of the working body of the machine by one parameter. Typically, this parameter is the elevation.
  • 2D positioning – determination and control of the position of the working body of the machine on two parameters. Typically, these parameters are elevation and slope.
  • 3D positioning – determination and control of the position of the working body of the machine in three spatial coordinates. Allows you to operate the elevation, slope and planned position of the machine. Using the coordinate binding of the working body to the coordinate system of the project makes it possible to position the working body of the machine relative to the digital model of the created surface.

Topcon solutions - for any task, for any machine!

SOLUTIONS FOR EXCAVATORS

With the help of 2D system for excavators, you can avoid excessive excavation and control the course of excavation work that sekono-mit you money and time. 2D system for excavators will help you to quickly reach the desired mark and maintain it even in the most difficult working situations when you have to dig deep and in conditions of limited visibility or when digging under water. The 2D system allows the operator to see the exact position of the machine on the site and the exact position of the bucket during the entire operation.

When using TOPCON 2D display systems, complex profiles or inclined surfaces can be set directly in the control panel. This allows you to run out of delays and not keep a reference point constantly in view. If you have an additional standard sensor, you can control the slope of the bucket. In this case, profiles, inclined and flat surfaces can be formed quickly and accurately at any position of the bucket or excavator.

If you use 2D control systems before the user opens wide you-Bor bearing surfaces. They can serve as a point of justification of the previously obtained recess, the laser plane and other existing surfaces. The choice of the support base is as simple as the formation of surfaces with a vertical or inclined profile.

• Eliminates unnecessary excavation

• Facilitates the formation of horizontal and vertical surfaces

• Has a bright, clear touch display

• Output to a given level quickly and accurately the first time

• Improving the safety of earthmoving operations

3D system X-63i/X-63 for excavators combines the advantages of satellite GNSS systems and professional operator interface.

The Topcon X-63i system includes two GNSS antennas for positioning and orientation of the machine at the site, four tilt sensors with a range of 360° definitions for measuring the angles between the cab, boom, handle and bucket, a satellite GNSS receiver and a GX-60 control panel with a color touch screen.

With the X-63i system, you can eliminate unnecessary excavation during the excavation process and thus save time and money. Using this system, you will be able to maintain quality by working in deep recesses in places with limited visibility and under water. The control panel allows the operator to see the exact position of the machine on the site and the exact position of the bucket during the entire operation.

The design level of the surface and the distance to the bucket teeth are clearly displayed on the control panel screen. The recess/fill indicators clearly and clearly help the operator to reach the required level.

SYSTEM FOR BULLDOZERS

• Increase of work productivity

• Minimization of errors of the driver

• Slope control up to 100 %

• Configuration with one or two masts

If the laser control system includes one laser receiver, a slope sensor with a measurement range of up to 100 % is used to determine the slope of the blade. When using two masts and two laser receivers respectively, the need to install a slope sensor disappears. In this case, the laser Builder will determine the marks and the working slope, and the bulldozer control system will inform the driver about the position of the knife through the light indicators of the receivers or transmit corrections to the position of the working body to the hydraulics of the bulldozer.

3D GNSS system can be implemented in single-and two-mast versions. This means that the system will use one or two satellite receivers for positioning. In the case of a single-mast version, a slope sensor with a measurement range of up to 100% is used to determine the slope of the blade. When using two masts and two satellite receivers respectively, the need to install a slope sensor disappears. In this case, the system automatically determines the working slope by the difference of marks obtained by satellite definitions. Also, when implementing a two-mast design, the system will easily determine the direction of movement, the orientation of the machine and the effects of slippage of the tracks. Comparing the current position and the slope of the blade is loaded with a digital model, a 3D GNSS system automatically carries out the output of the working equipment at the design elevation.

SOLUTIONS FOR ASPHALT PAVERS

• Significant performance improvements

• The highest quality of the formed surface

• Optimizing the use of technology

• Elimination of driver errors

 

References:

  1. Electronic library https://docplayer.ru
  2. Solutions for auto graders
  3. Solutions for asphalt pavers and road milling machines
  4. Solutions for bulldozers
  5. Leveling systems for excavators

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